Skanska USA and Forest City Ratner Companies (FCRC) today announced
that B2, the first residential tower that is part of the Atlantic Yards
Development in Brooklyn, will be built utilizing modular construction.
The
groundbreaking on the 32-story building will be held on December 18 and
the building is expected to open in 2014.Installers and distributors of
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In
addition, Skanska USA announced their partnership with FCRC to create a
new company called FC + Skanska Modular, LLC (FCS Modular) that will
build the modular components in a 100,000 square-foot space located in
the Brooklyn Navy Yard. They estimate that there will be 125 unionized
workers employed at the fabrication facility beginning in late spring,
2012 when modular production is fully under way.
Gary LaBarbera,
the President of the Building and Construction Trades Council of
Greater New York, announced as well that the workers would be organized
into a newly formed Modular Division of the Building and Construction
Trades Council.
While high-rise modular technology has been
initially developed for use at Atlantic Yards, this new industry has the
potential to create modular components for construction projects across
New York City and worldwide, becoming the first major manufacturing
expansion in New York City since manufacturing began its decline over a
generation ago.
Modular construction is in use in various forms
around the world. It is rarely used however for high rise development,
even though it is perfectly suited for conditions where space is tight
and land values are high — which is what makes its use on this project
unique, and particularly relevant to New York.We specialize in howo concrete mixer,
Modular
design and construction will allow the developer to produce higher
quality housing at more affordable cost. But the project is equably
about using technology to make a more sustainable, more economic, and
higher quality product, which can produce a range of buildings – not
only affordable housing, but also soaring office towers and luxury
co-ops and condos.
“Construction is by definition about
building,” said William Flemming, President and CEO at Skanska USA
Building. “With this project, however, and with our partnership with
FCRC and the Construction Trades, we are also building a new industry
that has potential to become New York City’s newest export, a product
and process that can transform how construction is done in this century.
We are proud to bring our expertise in prefabrication—which we have
used extensively on our healthcare and data center facility projects—to
the residential market for the first time in New York City.”
“Housing
was and is at the very foundation of the Atlantic Yards development,”
said Bruce Ratner, Chairman and CEO of Forest City Ratner Companies.
“Our commitment to affordable housing—in a way that assists low-income
New Yorkers and working families—is as strong today as when we announced
this project nearly nine years ago. With modular, we are also
transforming how housing is built in New York City and, potentially,
around the world. And we are doing it, as we do with all of our
construction, in partnership with union labor, the best labor, in the
best City in the world. With our new partner, Skanska USA, we are
creating a new industry for which we can say, ‘Made in Brooklyn.”
Gary
LaBarbera, president of the Building and Construction Trades Council of
Greater New York, said, “Today, we move forward with an innovative
approach to development that will allow us to realize the vision of the
Atlantic Yards project and create traditional construction jobs that may
otherwise have been at risk. And as we bring training, skill, quality
and safety to modular construction through a strong labor-management
partnership on this project, we see the potential to have this approach
improve our competitiveness elsewhere in the local market and expand
into an export industry to create even more sustainable union jobs that
pay good wages and benefits.”
MaryAnne Gilmartin, the Executive
Vice President at FCRC who is overseeing Atlantic Yards, explained, “Two
years ago, due to the financial environment and other issues, we
undertook intensive research and development to explore the feasibility
of modular and to infuse technologically modern means of construction in
our design and construction methods. We believe we’ve achieved a
significant break through that will allow us to create world-class
design and keep our commitment to union labor and deliver a significant
amount of affordable housing.”
Designed by the award-winning architectural firm SHoP, the design architect for Barclays Center,High quality mold making
Videos teaches anyone how to make molds. the building will sit at the
intersection of Dean Street and Flatbush Avenue and have 363 units, 50
percent of which (181) will be low, moderate and middle-income homes.
The remaining 50 percent (182) will be market rate. The units will be
evenly divided throughout the building and all will have the same
quality appliances and access to the same public spaces, including a
fitness center, bike storage, a resident lounge, game room, yoga/dance
studio and roof terrace. Each unit will have a washer and dryer.
Working
with SHoP and internationally acclaimed engineering firm Arup, Forest
City and Skanska have developed new construction techniques that will
allow for 930 modular units—“mods”—to be assembled by workers at the
Navy Yard facility and trucked to the construction site, where they will
be raised by cranes and attached to the building’s steel frame.
Fabrication
will take place in a controlled, efficient environment by union
professionals protected from the weather year-round. Workers are trained
in lean manufacturing methods and work as teams to complete the
fabrication process consistent with detailed work instructions using
precision tooling and templates. Modular construction uses the same
construction materials as conventionally constructed buildings. These
include steel, glass and all the finishes used in traditional
buildings.A specialized manufacturer and supplier of dry cabinet,
Living spaces can be completely different from one another in size,
shape, ceiling heights as well as finishes. Modules can even be set next
to one another with open walls to create large open spaces. The fa?ade
of a modular building is not constrained by the modular fabrication and
can be identical to a conventional fa?ade.
Given much of the
work will take place off-site, there will be significant reduction in
truck traffic and other community impacts. It is also estimated that
modular construction will result in 70 to 90 percent less waste than
traditional construction. B2 is expected to achieve LEED Silver
certification.
Modular buildings built in New York City must
meet the NYC Building Code as well as all fire and life safety codes.
Modular construction is also safer than conventional construction. The
work environment reduces work at heights and removes environmental
factors (snow, ice, water, and mud). It is estimated that manufacturing
in this way is safer than on-site construction. Conventional on-site
workers are also safer as they are primarily working within finished,
enclosed portions of the building away from the typical risks of an open
construction site.
The exterior of the building will have a
series of setbacks that have been articulated and integrated into the
overall building’s massing. In addition to these volumetric breaks a
variety of materials, colors and fabrication techniques have been
utilized to create an intricate play of light, pattern and texture over
the fa?ade. Deep metal frames cantilever beyond the glazed openings of
the residential units, each being accented by a series of beveled and
perforated metal panels.Western Canadian distributor of ceramic and ceramic tile,
The inlaid metal panels are dressed with accents of color, heightening
the play of light and shadow across their smooth and articulated
surfaces. At grade, full story glazed storefronts will be accented by
covered entrances to the three new towers extending a more scaled
intimacy, typical of Brooklyn’s streetscape along all the elevations of
the arena site.
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